Midhunatech | Enterprise Distillery ERP & SCADA Integration
Enterprise ERP & SCADA Integrated

Enterprise Distillery ERP & Real-Time Plant Intelligence

Comprehensive digital transformation platform for ethanol distilleries. Integrate production, quality control, financial accounting, HRMS, and supply chain with live PLC/DCS data acquisition.

Biometric Integration
Weighbridge Automation
Excise Compliant
CPCB Ready
Live Plant Dashboard
LIVE
Raw Material
3,22,640
+12.5%
Ethanol Output
1,56,560
+8.2%
Recovery
95.14%
+2.1%
Fermenter-1
86.34%
Running

Live Plant KPIs & Production Analytics

Real-time KPIs auto-captured from plant meters, flow sensors & weigh bridges — refreshed every shift, zero manual entry.

95.14%
Plant Efficiency
▲ Target Met
1,56,560 L
Today's Output
▲ Peak Day
58.9 KL
Best Month (Feb)
★ Record
📱 Mobile
Anywhere Access
Live on Phone
📱
Full Mobile Access — Monitor Your Entire Plant from Any Smartphone
Android · iOS · Tablet · Desktop — No app download needed
🌡️
Fermenters
Live temp, alcohol%, pH
⚗️
Columns
Stripper, PRC, Rectifier
📊
KPIs
Recovery & shift reports
🚨
Alerts
Instant deviation alerts
🚚
Dispatch
Stock & tanker tracking
💰
Financials
P&L, GST, payroll
🌾
Raw Material Intake
3,22,640
kg Broken Rice
+86,400 kg Maize
🍶
Ethanol Production
1,56,560
Litres Today
ENA 99.95%
🚚
ENA Dispatch
1,44,490
Litres Dispatched
Auto Weighbridge
Plant Recovery
95.14%
Efficiency Rate
vs 93% Avg
📦
DDGS Output
35,130
kg By-Product
1.52L Cumulative
⚠️
Coal Stock Alert
12,450
kg Remaining
Reorder Now
Material / Item Cumulative Stock Today's Movement Status Last Sync Alert
Broken Rice 10,71,06,660 kg ▲ +3,22,640 kg ✓ Active 2 min ago Normal
Imported Coal 5,25,840 kg ▼ −18,200 kg ⚠ Low 5 min ago Reorder!
Maize 32,47,700 kg ▲ +86,400 kg ✓ Active 1 min ago Normal
DDGS By-product 1,52,23,210 kg ▲ +35,130 kg ✓ Ready Just now Normal
Broken Rice
Primary Feedstock
✓ Active
Cumulative Stock 10,71,06,660 kg
Today's Movement ▲ +3,22,640 kg
Last Sync 2 min ago
Imported Coal
Boiler Fuel
⚠ Low
Cumulative Stock 5,25,840 kg
Today's Movement ▼ −18,200 kg
Alert Reorder!
Maize
Secondary Feedstock
✓ Active
Cumulative Stock 32,47,700 kg
Today's Movement ▲ +86,400 kg
Last Sync 1 min ago
DDGS By-product
Animal Feed Export
✓ Ready
Cumulative Stock 1,52,23,210 kg
Today's Movement ▲ +35,130 kg
Last Sync Just now

Integrated Production Workflow

Seamless data flow from raw material intake to finished product dispatch with real-time synchronization.

01
Milling
15.14 TPH
Hammer Mill
02
Liquefaction
87.6°C
Amylase Dosing
03
Fermentation
86.34% Level
72h Cycle
04
Distillation
Multi-Column
99.95% Pure
05
Dehydration
MSDH Beds
Mol. Sieves
06
Dispatch
e-Way Bill
Live Track

Fermentation Monitoring — Live Status

Continuous temperature, alcohol %, pH & yeast health monitoring with instant deviation alerts.

FERMENTER-1
86.34%
33.90°C | 34.10°C
Running 72h 39m
pH: 3.90 | EtOH: 15.8%
FERMENTER-2
82.26%
31.60°C | 33.90°C
Running 15h 58m
pH: 3.85 | EtOH: 13.2%
FERMENTER-3
82.96%
34.20°C ⚠ HIGH
Alert Sent
pH: 3.82 | EtOH: 13.9%
FERMENTER-4
81.13%
33.70°C | 33.90°C
Running 6h 14m
pH: 3.88 | EtOH: 12.1%
3.900
Average pH Level
15.8%
Peak Alcohol %
1.3%
Residual Solids
High
Yeast Cell Count

Advanced Distillation Column Monitoring

Real-time monitoring of multi-stage distillation columns with tray-by-tray analysis and temperature profiling.

Stripper Column

T-101 • Initial Separation
Running
Top Temp 59.2°C ✓
Bottom Temp 82.4°C ⚠
Vacuum -542 mmHg
Feed Rate 29,817 LPH
59.2°C
Top Temp
82.4°C ⚠
Bottom Temp
-542
mmHg Vac
29,817
LPH Feed

PRC Column

T-102 • Purification
Running
Top Temp 24.9°C ✓
Pressure 0.00 Kg/cm²
Steam Flow 7,488 Kg/hr
Ethanol 94.6% v/v
24.9°C
Top Temp
0.00
Kg/cm²
7,488
Kg/hr Stm
94.6%
EtOH v/v

Rectifier Column

T-103 • Final Purification
High Temp
Top Temp 97.5°C
Bottom Temp 128.8°C ⚠
Pressure 1.56 Kg/cm²
Product 6,520 LPH
97.5°C
Top Temp
128.8°C ⚠
Bottom Temp
1.56
Kg/cm²
6,520
LPH Prod

Production Reports & Monthly Analytics

Shift reports auto-generated from plant instruments — no manual log books, no calculations, no paper, no errors.

Monthly Ethanol Production (KL) — FY 2024–25
60 45 30 15 42.5 Sep 48.2 Oct 52.8 Nov 56.4 Dec 54.1 Jan 58.9★ Feb★ ★ Best ever month: Feb 2025 — 58.9 KL · Auto-logged to ERP
Shift Report — Auto-Generated
Day Shift (A) Production 52,450 L ✓
Night Shift (B) Production 48,920 L ✓
Recovery Rate — Day 95.8%
Recovery Rate — Night 94.2%
Steam / L ENA 3.18 kg
Coal / L ENA 0.68 kg
Live Deviations & Alerts
Fermenter-3 Temp 34.2°C ⚠
Coal Stock Level 12,450 kg ⚠
Milling Motor Current 28.5 A ⚠
Liquefaction Temp 97.50°C ⚠
Stripper Bottom Temp 82.40°C ⚠
Boiler Steam Pressure Normal ✓

Comprehensive ERP Modules

End-to-end enterprise resource planning solution with distillery-specific customizations for Indian manufacturing compliance.

Financial Accounting & Costing

Multi-company, multi-currency general ledger with automated cost center allocation, budget variance analysis.

GL Cost Centers Budgeting MIS

GST, e-Way Bill & e-Invoicing

Automated GST calculation with GSTR-1/2B/3B filing, integrated e-Way bill, IRN-based e-invoicing.

GSTR e-Way Bill IRN TDS/TCS

Production Planning & MRP

Master Production Schedule, Material Requirements Planning, capacity planning, automated work orders.

MPS/MRP Capacity Work Orders Scheduling

Inventory & Warehouse

Multi-warehouse control with batch tracking, tank gauging integration, automated reorder levels.

Batch Track Tank Gauge Auto Reorder FIFO

Quality Management & Lab

Lab sample entry, CoA generation, inspection workflows, non-conformance tracking, CAPA.

CoA Lab Samples NC Mgmt CAPA

HRMS, Payroll & Compliance

Biometric attendance, 3-shift scheduling, automated payroll with PF/ESI/TDS, Form 16.

Biometric Payroll PF/ESI Form 16

Weighbridge Integration

Automatic GROSS/TARE/NET, vehicle tracking, auto GRN on exit, lorry-wise reports.

Auto GRN Lorry Reports Tickets

SCADA/PLC Integration

Real-time data from Siemens, ABB, Honeywell with automated alarms.

Alarms

Seamless System Integrations

Connect your existing hardware and software into a unified enterprise platform.

Unified Data Architecture

Eliminate data silos and manual entry errors by integrating all your plant systems directly into the ERP.

Biometric Systems

Face & fingerprint recognition for attendance

Weighbridge Systems

Automatic weight capture and tracking

SCADA/PLC Networks

Siemens, ABB, Honeywell support

Government Portals

GST, e-Way Bill, Excise, CPCB

System Architecture
Plant Floor
PLC, Sensors, Meters
SCADA Gateway
DCS
Midhunatech ERP
Enterprise Platform
Analytics
Real-time Dashboards
9+
Plants Deployed
100%
Log Books Eliminated
₹0
Licence Fee Forever
9mo
Avg. ROI Achieved
99.9%
Cloud Uptime SLA

Customer Success Stories

9+ distilleries & industries trust Midhunatech ERP for their daily operations.

ENA / Ethanol
"Before Midhunatech, our shift supervisors spent 3 hours every morning manually compiling production reports. Now the ERP pulls everything directly from our plant instruments and the complete shift report is ready by 6:05 AM — automatically.
BR
Brijesh Reddy Buyyani
Chief Executive Officer
RBOL — ENA Industry
★★★★★
Manufacturing
"We implemented Midhunatech ERP and the impact was immediate. Inventory variances dropped to near zero within the first month. The GST filing that used to take two full days now completes in under 30 minutes.
SK
Suresh Kumar Agarwal
Managing Director
Sumangal Aluminium
★★★★★
Textile
"The CRM and live order tracking was a game-changer. But what truly transformed us was quality. Live process monitoring with automated alerts means deviations are caught instantly. Our rejection rates fell over 30%.
CK
CK Fabrics
Director — Operations
CK Fabrics
★★★★★
Aluminium
"The zero licence fee model was decisive. With Midhunatech we added users at zero extra cost. The cloud has been rock-solid — zero unplanned downtime in 14 months. ROI achieved in under 9 months.
SW
Swaroop
Managing Director
RALPRO Aluminium
★★★★★
Midhunatech
Digital Transformation

Ready to Transform Your Distillery?

Join 9+ plants using Midhunatech ERP. Enterprise cloud security. 20+ languages. Live shift reports from plant DCS. Our team visits your site and handles complete end-to-end implementation.

Free Consultation
On-site Demo
24/7 Support
Fast Implementation